CD/DVD Replication is the manufacturing process that essentially replicates or "clones" your original master.
A Glass Master is created from your original master. From the Glass Master a set of "stampers" are made. The stampers or molds are the blueprint for the replication process.
Stampers are mounted into a High Tech injection mold machine. In the molding process, a replica of the mold is created in the form of a 4.75 (120 mm) plastic disc. The formed disc is then coated with a micro-thin reflective layer of aluminum.
The final stage of the replication process involves the application of a protective lacquer that is spun onto the disc and then hardened by ultraviolet (UV) light. The replication process is now complete.
All processes are performed in-line to ensure quality, accuracy and speed from start to finish. The completed disc is now ready for printing on our automated high-speed silk-screen/offset printing presses.